From 3D-Printed Prototype to Final Aircraft Part

A radome may look like a straightforward aircraft component, but its ability to properly When producing a replacement aircraft part, going directly to machining isn’t always the most efficient or cost-effective first step.

For components such as this Tailcone RH Canted Support Clip, DAS Aviation can use 3D modeling and printing to create a prototype before committing to final production. This allows the customer to test fit the part and confirm proper fitment before the final component is manufactured.

Once the prototype is approved, the DAS Aviation team moves forward with manufacturing the final part in its machine shop.

This process brings engineering and manufacturing together to help reduce unnecessary machining time and provide customers with an efficient path from initial design to a finished component. DAS Aviation’s engineering capabilities also include 3D modeling, precision engineering and tooling fabrication.

Have an engineering challenge or need help developing a solution for your aircraft? Visit https://dasaviation.com/engineering/ to learn more about DAS Aviation’s engineering capabilities or submit an Engineering Service Request.

You can also contact our team directly:

800.367.7787
[email protected]

About DAS Aviation

DAS Aviation is an industry-leading FAA Part 145 Repair Station specializing in airframe structural repairs, sheet metal fabrication, component overhaul and repair, landing gear overhaul and repair, composite structures, and engineering solutions. With strategic locations in Texas, Ohio, and Colorado featuring over 200,000 square feet of repair shop space and a facility in Illinois with more than 75,000 square feet of inventory, DAS Aviation is equipped to serve business jet, commercial airline, and military clients. The company also provides comprehensive parts support, mobile repairs, and recovery services.